Lithium Battery Pack Cluster Loading Equipment System for New Energy Insdustry

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Lithium Battery Pack Cluster Loading Equipment System for New Energy Insdustry

Customization:	Available
Control Mode:	Continuous Path Control
Drive Mode:	Electric

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Product Description

Basic Specifications

Model NO.

ZZX2408

Load Capacity

1500 kg

Type

AMR (Autonomous Mobile Robot)

OEM

Yes

MOQ

Warranty

12 Months

Application

Standard Factory Workshop

Transport Package

Wooden Case

Specification

21.3m * 8.75m * 4.8m

Safety Features

Collision Avoidance System, Emergency Stop Button, Obstacle Detection Sensors, Safety Laser Scanner

Packaging & Delivery

Package Size

500.00cm * 300.00cm * 410.00cm

Gross Weight

80.000kg

Functional Description

AGV Fully Automated Collaborative Docking Supports AGV automatic docking with double-layer racks (each rack carries 2 PACKs), featuring 5-station 3D scheduling (loading, standby, empty rack, discharging, emergency manual operation). Using RFID + QR code dual binding for precise material traceability.
Vision-Enabled Flexible Depalletizing Combines 3D line laser and AI vision for composite positioning, scanning rack, PACK, and container status in real-time to generate optimal grabbing paths and prevent interference. Adaptive gantry gripper with 300-2000mm stepless adjustment fits PACKs of different sizes.
Dynamic Spatial Pose Compensation Six-degree-of-freedom pose adjustment mechanism integrated with LiDAR automatically compensates for ±30mm assembly deviation and ±3° thermal deformation of containers, ensuring parallel PACK loading.
Safety Protection System Mechanical anti-jamming: Spring-buffered push rod combined with pressure/displacement fusion detection, responding to anomalies in 0.1s and triggering physical protection. Digital twin trajectory simulation with real-time alerts.
Lifecycle Traceability PACK scan data is bound to storage coordinates and synchronized with MES in real-time, supporting batch/individual bidirectional traceability and automatic defective product sorting.
Human-Machine Collaborative Safety Design Safety interlock light curtains + multi-level access control. Speed reduces to ≤0.2m/s during manual intervention. Lifting mechanism includes dual electromagnetic brakes + mechanical ratchet backup.

Container Dimension: 5755-7000mm (L)

Compatible PACK Dimension

Core Highlights

Full-stack Flexible Production Capability Flexible gripper design enables box-type switching in <1 minute, with 98% mixed-line compatibility.
Millimeter-level Precision Operation 3D vision spatial positioning achieves spatial accuracy (≤±1mm) and angular compensation precision (≤±0.1°).
Deep Industrial 4.0 Integration Supports OPC UA/ Profinet protocols for seamless MES/ERP integration, achieving 92% equipment OEE.

Key Configurations & 3D Visualization

3D Diagram of Whole PACK Clustering Robotic Loading System

3D Positioning Camera

Sorting Truss & PACK Gripper

PACK Material Rack

PACK Clustering Mechanism

Ground Rail

Typical Application Scenario

Standard Factory Workshop: Enough Space & Flat Floor

Frequently Asked Questions

What are the main products you provide?

We mainly provide AGV-Driven battery cluster robotic loading systems and PACK assembly lines, which are universally applied in the energy storage field.

Can the AGV-Driven Battery Cluster Robotic Loading System be customized?

Yes. Our products can be customized in different specifications and processes to meet your specific industrial requirements.

How is the quality of the products ensured?

We utilize an experienced R&D team to design and control quality. Our leadership consists of professionals with decades of experience in the energy storage industry, ensuring strict management and high standards.

What should be done if the equipment encounters a fault?

We provide an operation and maintenance manual. You should first cut off power for safety, consult the manual, and utilize our professional online instruction for troubleshooting. Spare parts are handled according to the service agreement.

What kind of after-sales service is provided?

Our after-sales support includes installation, system debugging, online & on-site training, and a standard 12-month warranty.

Are these systems patented?

Yes, the AGV-Driven Battery Cluster Robotic Loading System is supported by our own proprietary patents.

Lithium Battery Pack Cluster Loading Equipment System for New Energy Insdustry

Product Description

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