Marya Compact Syringe Filling Machine with Rabs (Restricted Access Barrier System)

Customization: Available
After-sales Service: Video Online, Field Installation
Warranty: 1 Year

Product Description

Basic Information
Model NO.
AE Series
Type
Volumetric Filling Machine
Automatic Grade
Automatic
Material Type
Liquid
Filling Valve Head
Multi-Head
Dosing Device
Plunger
Filling Principle
Pressure
Structure
Rotary
Packaging
Syringe
Packaging Material
Glass or Plastic
Filling Accuracy
99%
Pump
Ceramic, Stainless Steel
Electric Power
230V 3 Phase
Production Capacity
5000 pieces/Year
Packaging & Delivery
Package Size
340.00cm * 150.00cm * 100.00cm
Package Gross Weight
300.000kg
Product Description

Compact Syringe Filling Machine with RABS (Restricted Access Barrier System)

This space-efficient syringe filling machine integrates RABS technology for Grade A/B sterile processing in compact facilities. The system achieves 200 syringes/minute with ±1% fill accuracy (0.5-10mL range) while maintaining ISO 5 conditions through HEPA-filtered laminar airflow. Designed for small-to-medium batch production, it features:

  • Glove ports for manual intervention without breaching sterility
  • Quick-change tooling (30-minute format change)
  • In-process weight control with automatic reject
  • 316L stainless steel construction (Ra<0.8µm)

The 21 CFR Part 11-ready touchscreen provides electronic batch records, while the modular design allows future expansion to full isolator configuration. Ideal for cytotoxic drugs and sterile compounds requiring flexible, validated aseptic processing (IQ/OQ/PQ documentation included).

Technical Specifications
Feature Description
ComplianceMeets GMP and FDA standards for pharmaceutical production
Servo Control SystemAutomated process control for stability and efficiency
Applicable Specification1ml-20ml vials (customizable)
Filling Range0.1ml-20ml
Production Capacity2000-30000 vials per hour
Filling Heads2-10 (selectable based on production needs)
Filling Pump OptionsMetal, peristaltic, ceramic pumps
Customizable Options
  • CIP/SIP System: Configurable filling system for enhanced cleaning and sterilization.
  • Nitrogen Filling Unit: Isolates the liquid from oxygen during filling.
  • Vacuum Filling System: Ideal for high viscosity products.
  • Open-RABS Isolation System: Provides additional protection with a class 100 air purification laminar flow system.
  • Automatic Calibration: Features automatic filling volume correction for pumps.
Workshop & Quality Control
Production Facility
Workshop Environment
Certificates & Projects
Certifications
Project Cases
Customers & Exhibition
Customer Relations
Customer Base
Exhibition Presence
Packaging & Shipping
Export Packaging
Frequently Asked Questions
What is the filling accuracy of the machine?
The machine provides a high filling accuracy of ±1% (filling range 0.5-10mL), ensuring precision for pharmaceutical applications.
Does the equipment meet international pharmaceutical standards?
Yes, the system is designed to meet GMP and FDA standards, and is 21 CFR Part 11-ready for electronic records.
What types of pumps can be used for filling?
We offer various pump options including ceramic, stainless steel, and peristaltic pumps to suit different liquid properties.
Can the machine handle different syringe sizes?
The machine is compatible with 1ml-20ml syringes/vials and features quick-change tooling that allows for format changes in about 30 minutes.
What is the benefit of the RABS isolation system?
The RABS (Restricted Access Barrier System) provides a Grade A/B sterile environment with HEPA-filtered laminar flow, protecting the product from contamination while allowing manual intervention through glove ports.
Is nitrogen filling supported for oxygen-sensitive liquids?
Yes, a nitrogen filling unit is available as a customizable option to isolate liquid from oxygen during the filling process.

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